RPHX round milling inserts with specially shaped indexing grooves. Single-sided positive round inserts have a specially shaped bottom and side surfaces used for indexing and to prevent the insert from rotating.1. Flank Wear? Higher cutting resistance,Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades,Excessive cutting speed,Small flank angle,Low feed. Select a higher,wear-resistant grade,Reduce cutting speed,Increase flank angle,Increase feed. 2. Crater Wear? Uncontrolled chip,Poor surface quality,when finishing High speed processing carbon steel. Soft grades,Excessive cutting speed, Excessive feed,The strength of chip breaker Insufficient. Change to a higher wear-resistant grade,Reduce cutting speed,Reduce feed, Select a higher strength chip breaker. 3. Chipping? Sudden fracture of cutting edge(rake face and flank),Instability insert life. Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate, Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 4. Insert Fracture? Cutting resistance increased Poor surface roughness. Toughness insufficient, Excessive feed rate, Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 5. Plastic Deformation? Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness. Soft grade,Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant). 6. Build-Up-Edge? Workpiece dissolve with Cutting edge Poor surface roughness when finishing,Cutting resistance increased,Cutting soft materials. Cutting speed too low, Cutting edge obtuse,Unsuitable tool material. Increase cutting speed, Increase rake angle,Select small sticking force.
Length
Size(mm)
r
IC
S
APMX
10
5
10
3.18
5
12
6
12
4.76
6
Round milling inserts with specially shaped indexing grooves. Used for roughing and finishing applications on alloyed and stainless steels, specifically in the die and mold industryPrecision Engineering for Superior Results Our Profile Milling Insert is meticulously engineered with a focus on precision. The exceptional design geometry ensures precise profiling and contouring, producing flawless results on every machined part. Say goodbye to inaccuracies and rework, and embrace the elevated precision offered by our insert. Advanced Carbide Material for Longer Tool Life We understand the importance of tool longevity in your machining operations. That's why our Profile Milling Insert is manufactured using high-grade carbide material. This ensures remarkable wear resistance, significantly extending the tool's lifespan. Optimize your production efficiency and reduce downtime with a tool that is built to last. Enhanced Chip Control for Efficient Operations Efficient chip control is vital for a smooth and uninterrupted machining process. Our Profile Milling Insert is designed with a state-of-the-art chip breaker configuration that effectively manages chips during cutting. This prevents chip accumulation, resulting in improved chip evacuation and reduced cutting forces. Enjoy uninterrupted machining and amplify your productivity. Versatility Across Multiple Materials No matter your industry or material requirements, our Profile Milling Insert delivers exceptional performance. From stainless steel to aluminum, cast iron to exotic alloys, this insert excels in a wide range of materials commonly used in CNC machining. Experience flexibility in your processes and achieve outstanding results every time. Easy Installation and Compatibility We understand the value of time in your machining operations. That's why our Profile Milling Insert is designed for easy installation and perfect compatibility with a range of tool holders and milling systems. Minimize setup time and seamlessly integrate our insert into your existing workflow, saving you precious time and resources. Expert Consultation and Support Our commitment to your success goes beyond just delivering a high-quality insert. Our team of experts is readily available to provide consultation and support, ensuring you have the knowledge and assistance needed to maximize the performance of our Profile Milling Insert. We are here to help you achieve optimal results in your CNC machining endeavors.
Round milling inserts with specially shaped indexing grooves. Used for roughing and finishing applications on alloyed and stainless steels, specifically in the die and mold industryPrecision Engineering for Superior Results Our Profile Milling Insert is meticulously engineered with a focus on precision. The exceptional design geometry ensures precise profiling and contouring, producing flawless results on every machined part. Say goodbye to inaccuracies and rework, and embrace the elevated precision offered by our insert. Advanced Carbide Material for Longer Tool Life We understand the importance of tool longevity in your machining operations. That's why our Profile Milling Insert is manufactured using high-grade carbide material. This ensures remarkable wear resistance, significantly extending the tool's lifespan. Optimize your production efficiency and reduce downtime with a tool that is built to last. Enhanced Chip Control for Efficient Operations Efficient chip control is vital for a smooth and uninterrupted machining process. Our Profile Milling Insert is designed with a state-of-the-art chip breaker configuration that effectively manages chips during cutting. This prevents chip accumulation, resulting in improved chip evacuation and reduced cutting forces. Enjoy uninterrupted machining and amplify your productivity. Versatility Across Multiple Materials No matter your industry or material requirements, our Profile Milling Insert delivers exceptional performance. From stainless steel to aluminum, cast iron to exotic alloys, this insert excels in a wide range of materials commonly used in CNC machining. Experience flexibility in your processes and achieve outstanding results every time. Easy Installation and Compatibility We understand the value of time in your machining operations. That's why our Profile Milling Insert is designed for easy installation and perfect compatibility with a range of tool holders and milling systems. Minimize setup time and seamlessly integrate our insert into your existing workflow, saving you precious time and resources. Expert Consultation and Support Our commitment to your success goes beyond just delivering a high-quality insert. Our team of experts is readily available to provide consultation and support, ensuring you have the knowledge and assistance needed to maximize the performance of our Profile Milling Insert. We are here to help you achieve optimal results in your CNC machining endeavors.
