At BUYTOP, we take pride in offering exceptional CNC carbide inserts for milling applications. Our milling inserts are designed to provide high-performance cutting solutions that deliver superior precision and productivity. Whether you are working on roughing, finishing, or profiling operations, our milling inserts are engineered to meet the demands of various materials and machining conditions.
Length
Size(mm)
IC
S
BS
r
13
13
5.5
1
0.8
1. Flank Wear? Higher cutting resistance,Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades,Excessive cutting speed,Small flank angle,Low feed. Select a higher,wear-resistant grade,Reduce cutting speed,Increase flank angle,Increase feed. 2. Crater Wear? Uncontrolled chip,Poor surface quality,when finishing High speed processing carbon steel. Soft grades,Excessive cutting speed, Excessive feed,The strength of chip breaker Insufficient. Change to a higher wear-resistant grade,Reduce cutting speed,Reduce feed, Select a higher strength chip breaker. 3. Chipping? Sudden fracture of cutting edge(rake face and flank),Instability insert life. Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate, Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 4. Insert Fracture? Cutting resistance increased Poor surface roughness. Toughness insufficient, Excessive feed rate, Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 5. Plastic Deformation? Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness. Soft grade,Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant). 6. Build-Up-Edge? Workpiece dissolve with Cutting edge Poor surface roughness when finishing,Cutting resistance increased,Cutting soft materials. Cutting speed too low, Cutting edge obtuse,Unsuitable tool material. Increase cutting speed, Increase rake angle,Select small sticking force.
Type
Ap
(mm)
Fn
(mm/rev)
Grade
CVD
PVD
VK3020
VK3040
VK1015
VK1025
VK1824
VK1825
VK1525
VK1828
VR1010
VR1520
VR1525
VR1029
SNMU130508EN-GM
1.0-
5.0
0.1-0.25
O
•
O
•
•
O
• : Recommended Grade O: Optional GradeThe combination of particulate cemented carbide base material and high hardness TIAIN coating improves chipping resistance and wear resistance. Purpose: Semi-Finishing of stainless steel-intermittent processing.Features: Good finish, sharp edge, not easy to stick to the cutting edge. Indexable face mill carbide inserts for steel or stainless steel.High-Quality Carbide Material: Our milling inserts are made from high-quality carbide material, which ensures excellent wear resistance, toughness, and heat resistance. This allows for extended tool life and improved machining efficiency. Precision Machining: With our CNC carbide milling inserts, you can achieve precise and accurate machining results. The inserts are carefully crafted to provide exceptional dimensional stability, allowing for tight tolerances and consistent performance. Versatility: Our milling inserts are suitable for a wide range of materials, including steel, stainless steel, cast iron, aluminum, and more. This versatility makes them an ideal choice for various machining applications, from general milling to high-speed machining. Advanced Coating Technology: To further enhance the performance and durability of our milling inserts, we employ advanced coating technologies. These coatings provide superior wear resistance, reduce friction, and improve chip evacuation, resulting in a smoother cutting process and increased tool life. Wide Range of Inserts: We offer a diverse range of milling inserts, including square shoulder inserts, high-feed inserts, ball nose inserts, and more. This allows you to choose the insert geometry that best suits your specific machining requirements. Cost-Effective Solution: Our milling inserts are designed to deliver cost-effectiveness without compromising on quality. The exceptional tool life and performance of our inserts result in reduced downtime, increased productivity, and ultimately, improved profitability for your business.With our CNC carbide milling inserts, you can expect exceptional performance, reliability, and precision in your milling operations. Our commitment to quality, innovation, and customer satisfaction sets us apart from the competition. We continuously strive to develop cutting-edge solutions that meet the evolving needs of the machining industry. Invest in our high-quality milling inserts today and elevate your machining capabilities to new heights. Contact BUYTOP to learn more about our products and discuss how our milling inserts can enhance your milling processes.
The combination of particulate cemented carbide base material and high hardness TIAIN coating improves chipping resistance and wear resistance. Purpose: Semi-Finishing of stainless steel-intermittent processing.Features: Good finish, sharp edge, not easy to stick to the cutting edge. Indexable face mill carbide inserts for steel or stainless steel.High-Quality Carbide Material: Our milling inserts are made from high-quality carbide material, which ensures excellent wear resistance, toughness, and heat resistance. This allows for extended tool life and improved machining efficiency. Precision Machining: With our CNC carbide milling inserts, you can achieve precise and accurate machining results. The inserts are carefully crafted to provide exceptional dimensional stability, allowing for tight tolerances and consistent performance. Versatility: Our milling inserts are suitable for a wide range of materials, including steel, stainless steel, cast iron, aluminum, and more. This versatility makes them an ideal choice for various machining applications, from general milling to high-speed machining. Advanced Coating Technology: To further enhance the performance and durability of our milling inserts, we employ advanced coating technologies. These coatings provide superior wear resistance, reduce friction, and improve chip evacuation, resulting in a smoother cutting process and increased tool life. Wide Range of Inserts: We offer a diverse range of milling inserts, including square shoulder inserts, high-feed inserts, ball nose inserts, and more. This allows you to choose the insert geometry that best suits your specific machining requirements. Cost-Effective Solution: Our milling inserts are designed to deliver cost-effectiveness without compromising on quality. The exceptional tool life and performance of our inserts result in reduced downtime, increased productivity, and ultimately, improved profitability for your business.With our CNC carbide milling inserts, you can expect exceptional performance, reliability, and precision in your milling operations. Our commitment to quality, innovation, and customer satisfaction sets us apart from the competition. We continuously strive to develop cutting-edge solutions that meet the evolving needs of the machining industry. Invest in our high-quality milling inserts today and elevate your machining capabilities to new heights. Contact BUYTOP to learn more about our products and discuss how our milling inserts can enhance your milling processes.
